|
Converter or Vaporizer name stand for device which convert
liquid state of fuel into gas or vapour. Sometime It is called
reducer also as it reduce pressure of high pressurized liquid
state fuel so it convert into gas or vapour.
Vaporizer consists of main body of metal (Aluminium Alloy) by
pressure die casting process subsequently followed by vaccume
impregnation, shot blasting & hard anodizing process.For
pressure drop & maintaining continuous flow requirement
generally done either in 3 or 2 stages with the help of
diaphragms working against spring tension counter balance by gas
pressure inside it & lever arrangement set in the main body.
Quantity & quality of fuel flow is depend on hole diameter of
fine precision jet & the volume enclosed by diaphragms. Here jet
seat machining, matching rubber pad of high quality long life
material & appropriate designed diaphragms control the
vaporizers performance.
It is an air heated surrounding by engine design. So, No water
connections are required hence very compact design. Though it
look small but designed for withstand high pressure inside it,
very sturdy in nature. Due to high-pressure type converter, tank
side freezing problem occurred by tremendous pressure drop and
expansion of gas solved. Duly balanced stainless steel lever and
their fulcrum, Valve seat finishing, Valve closing rocker pad
and all plastic, metal and rubber parts used in assembling the
converter makes it best in operation.
We provide three basic types of vaporizers viz. Regular (PV003),
Ultimate (PV002) & Innovation (PV001) based on technological
advancement in it. Also we have series of other gas based
vaporizers like Biogas model (PV004), PNG-Pipeline Natural Gas
model (PV005) & Electronic Type for all models (PV006) but on
request we can supply bulk quantities of it.
LPG CONVERSION KIT
Here we present our successful development of High pressure LPG
conversion kit for 2 & 3 wheeler with help of our R&D
Department in conjunction of latest technological advancement.
All kits are manufactured and tested as per International
Standards EC 67,
cylinders tested as per BIS
and PESO are made from high quality steel, puncture
and deformation resistant. Kits are certified
/tested as per CMVR, GSR, Safety checks AIS028 and GCR.
Dual fuel selector available for 2/3/4/ wheelers to switch from
petrol to gas
LPG Storage Tank size available - 15 and 25 ltrs tank for 3
Wheelers
5 ltrs for 2 wheelers
Installation time takes 2 to 4 hours
The applications
of our vaporizer or conversion kits are two wheelers (Motorbike
& Scooter), three wheeler (Auto-rickshaw) Household generators,
Marine applications, fishing and leisure boats, loan-movers and
self-primping water pumps for farming application water pumps
for farming applications, etc.
The Safety Record
Autogas has an excellent safety record throughout the world,
both in terms of its storage, transportation and use. Extensive
safety tests have been undertaken with respect to its use and
the conclusions reached are that it is substantially safer than
petrol due to its more robust fuel tank being more resistant to
impact damage. Also the electronic solenoid valves trip in case
of an impact not allowing fuel to go beyond the circuit to the
engine. All tanks are fitted with relief valves that provides an
escape for the gas should the tank come in contact with extreme
heat. Tanks are not filled with more than 80% of total capacity.
This ensures there is sufficient room for the liquid to expand
when heated or the temperature being high.
Moreover, in any eventuality of a leakage the gas escapes in the
air and not remain in the engine like petrol to catch fire.
Infact the use of Autogas is safer than Petrol as
cylinders/tanks are kept horizontally in a car and adapter
allows the liquid to flow all the way to magnetic valves before
converting to gas.
Odorant is added to LPG so leaks can be detected by the
distinctive smell. Autogas is a non-poisonous, non-toxic gas, so
inhaling the fumes will not do any harm . All hoses and fittings
are specially approved for handling LPG, since it can act as a
solvent.
Lesser
Pollution.
Exhaust gases from cars on Autogas are cleaner than any other
fuel in terms of HC, NOx, CO and CO2.by atleast one third, which
makes Autogas/ LPG less harmful to the environment. LPG Autogas
is the winning choice in both Economy and Ecology. The emissions
of CO( carbon monoxide) and NOx (Nitrogen Oxide), non burned
hydrocarbons and particles are very limited. Autogas, produces
lowest amount of greenhouse gases of all the fossil fuel
options. Using autogas emits insignificant emission levels of
sulphur, the main cause of acid rain.
AUTOGAS / LPG EMISSIONS (Comparison)
|
Compared to Petrol
|
Compared to Diesel
|
|
75% less Carbon Monoxide
|
90% less Particulates
|
|
85% less Hydrocarbons
|
90% less Oxides of Nitrogen
|
|
40% less Oxides of Nitrogen
|
70% less Ozone forming potential
|
|
87% less Ozone forming potential
|
60% less Carbon Dioxide
|
|
10% less Carbon Dioxide
|
|
Advantages Over Other Fuels
-
The
combustion of
Autogas is
smoother as a result of the higher octane
content. Unlike other fuels, no additives are required to
guarantee high quality.
-
Autogas
contains no lead and is therefore cleaner and leaves no
residue.
-
It is actually better than petrol because it reaches the
engine in pure gas form with improved combustion resulting
and fewer knocking.
-
With modern technology, there is hardly any discharge of
carbon monoxide, and compared to petrol and diesel, the
exhaust fumes contain less harmful substances.
-
The life of the engine is extended as a result of the
absence of acids and carbon deposits. One can safely state
that engines on LPG last almost twice than that on
Petrol/Gasoline.
-
Less carbon means less fouling of spark plugs and points
i.e. less wear and tear.
-
The engine oil does not become diluted with a consequential
reduction in servicing costs.
-
Unlike diesel, you do not have to adjust your driving style.
Cold starting is no problem, engine performance is almost
exactly the same as with petrol. There is no spilling when
filling your tank and no possibility of theft or pilfering.
Engine noise is low and you'll be driving in a more
environment-friendly way.
-
The environmental advantages of Autogas for
automotive use are indisputable.
|
|
GASOLINE
|
LPG
|
LNG
|
CNG
|
METHANOL
|
ETHANOL
|
|
Vehicle Range
|
100%
|
74%
|
65%
|
25%
|
56%
|
66%
|
|
Fuel Volume(Ltr)
|
75
|
102
|
117
|
302
|
132
|
106
|
|
Wt. Fuel & Tank
|
70
|
90
|
120
|
288
|
121
|
97
|
|